zero_ds_dual_sport

Zero Motorcycles Recall Brake Foundation Components

Vehicle Make / Model: Zero / Zero DS
Zero / Zero S

Manufacturer: Zero Motorcycles Inc.

NHTSA Campaign ID Number: 11V282000

Component: Service Brakes, Hydraulic: Foundation Components:Disc:Pads

Potential Number of Units Affected: 160

Summary:
Zero Motorcycle is recalling certain model year 2009 Zero Motorcycles built from Sept. 2, 2009 through Dec. 22, 2009; Model Year 2009 Zero DS Motorcycles built from July 27,2010 through Dec. 28, 2009; Model Year 2010 Zero Motorcycles built from Feb. 1, 2010 through March 31, 2011; and model year 2010 Zero DS Motorcycles built from Jan. 20, 2010 through March 31, 2011. The front brake caliper bracket may experience permanent deformation when subjected to high braking loads; the condition could induce misalignment of the front brake pads with respect to the front brake rotor.

Remedy:
Dealers will replace the front brake caliper bracket with a re-designed component, and replace the front brake pads in case the existing pads experienced abnormal wear. The front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. This service will be performed free of charge. The safety recall is expected to begin during May 2011. Owners may contact Zero Motorcycles at 1-888-786-9376 EXT 45

Notes:
Owners may also contact the National Highway Traffic Safety Administration’s Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to Safercar.gov

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